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EC400 dicing / cutting saw is designed for dicing and cutting almost all kinds of materials up to 4" diameter wafer or 8" L x 4"W x 1" T components at low cost. EC400 saw is fully controlled by a computer (any computer of 486 or up toIBM compatible) with position accuracy of 0.01 mm or better. The sample stage with two-angle adjustment comes with the machine, which allows customers to cut materials at desired angle with +/- 0.5o tolerance. EC400 is a precision and cost effective dicing and cutting solution for R&D Lab in Materials and Micro-electronics research field. Digital microscope monitoring is available as option
Features of EC 400 Dicing / Cutting Saw
1/2 HP high torque DC motor with variable speed up to 3,000 rpm, which can be operated at the voltage from AC 110V to 240 V.
The cutting sample can be moved by either program or manual with X,Y, and Z 3-dimension motion up to X = 8", Y=4" ,and Z = 4"
The CNC controlled step motor operates at 0.0025 mm moving resolution and 0.01 mm position accuracy.
An user friendly software, which can be installed either on Window's 98 operating system or on Window's XP operating system. One 4" dia x 0.35 mm thick fully sintered diamond blade, and two pairs of flanges with 62 mm dia. ( for dicing ) and 42 mm dia ( for deep cutting) Included.
Assemblies of water jetting , draining, and splashing protection are Included
Vacuum chuck and alignment microscope for easy wafer dicing are available as optional parts
Dimension of 580 L x 560 W x 660 H mm, and net weight of 28.5 Kg
Shipping dimension :43"L x 30"W x 34"H
Shipping weight : 150 lbs
Smart Tip and Options ( please select from optional parts below )
Please use anti-corrosion coolant during cutting. You may select our LubeCool-150 lubricant as coolant , and build up a small circulation system with an immersion pump (ECO 417) , which will make diamond blade cut more efficient and keep the machine from corrosion. Also, you can use " radiator coolant for cutting, which is available at any Auto store. Please never use water as cutting coolant during cutting, which will damage the machine.
For dicing Si, Ge, GaAs and quartz, LiNbO3 wafers , you may consider to use 100 microns ultra-thin diamond blade to achieve less kerfs
In order to make accurate alignment when cutting wafer, you shall choose 25x stereo microscope with support frame ( P/N ECO 421)
For mounting wafer easily and quickly, you may also choose a vacuum chuck ( P/N ECO402 ) and adhesive film (P/N ECO 419 )
Laptop computer with Window's 98 and MTICut-4 software is available upon request.
You add MT45 microscope set and digital camera head to monitor dicing sample accurately on computer screen ( please click picture below to see what looks like )
EC400 with optional digital microscope set ( click to enlarge picture ), and Download instruction on how to install microscope / digital camera to EC400
Software Interfaces both of EC400 operation and digital camera on one screen of computer ( click to enlarge)
Viewproduct manual download software for Window's98 system or software for Window's XP system Click here to learn how to mount / align sample
download catalog About shipping / handling
Standard Package:
A cutting machine with a spindle motor and three step motors
One three-axis step motor driver with 3 cables to the CNC machine , and one cable to the computer system. (No any computer included)
Three-axis step motor driver is included
MTICUT-4 software works under Window's 98 or Window's Me.
Necessary accessories for immediate operation as the following list.
Part No
Description
Quantity
Price for replacement, USD
Thumb
EC 401
Cross mount vise
1 pcs
129.00/ea
EC 403
Controller with connecting cables
1 set
850.00/set
EC 404
Mechanical chuck
1 pcs
150.00/ea
EC 405
Water splash guard for covering 4" blade
1 pcs
100.00/ea
EC 406
Aluminum plate
2 pcs
10.00/ea
EC 407
Wax for gluing samples
2 pcs
5.00/ea
EC 408
Graphite plate for holding samples
2 pcs
10.00./ea
EC 409
Fully sintered diamond blade 4"x 0.3mm x 1/2" arbor
1 pcs
99.95/ea
EC 410-6
Blade clamps (62 mm in dia.)
1 pair
30.00/pair
EC 410-4
Blade clamps (42 mm in dia.)
1 pair
20.00/pair
EC 411
4" Steel plate for holding samples
1 pcs
15.00/ea
EC 412
Screw drivers
1 set
n/a
EC 413
Water and drain hoses
1 set
20.00/set
EC 414
Operation manual and software
1 set
n/a
EC300
Organic glass splash-protection cover
1 set
200.00/set
Optional Accessories * ( click thumb-picture to see detail )
ECO402
4" Vacuum chuck
350.00/set
ECO 415
4" Rotary table for precision dicing or cutting
425.00/set
ECO 416
4" Vacuum chuck steel plate for holding samples
50.00/ea
ECO 417
110V Immersion water pump for coolant circulation (a voltage converter ...
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